Industrial Vertical Integration
We help industrial companies achieve vertical integration by connecting shop floor operations with enterprise systems, boosting efficiency, visibility, and compliance. With 10+ years of experience, we deliver end-to-end solutions across manufacturing, automotive, pharma, and energy, among others.
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Target Markets
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Target Needs & Wants
Interconnectivity between devices and various plant applications/software systems
Data Transparency & Traceability – from production to delivery.
Robustness – the system must be able to function in environments with challenging conditions
Production speed, quantity and quality must meet the required level
Business Priorities of the Target Markets
Types of solutions we implemented on projects
External Communicator
The TTS software must be integrated with various MES or ERP systems. The middleware we implemented serves as the link between the TTS software and MES or ERP systems to enable communication.
Drivers
To adapt to specific devices (camera, printer, etc.), it can also include, for example, a robotic arm.
Integration between levels in a track and trace system
1. Integration between level 1 (devices) and level 2 (production line software)
2. Integration between level 2 (production line software) and Level 3 (plant management)
3. Integration between level 3 (Plant management) and Level 4 (Factory departments & ERP/MES)
Different features of vertical integration
- Automated Communication Between ERP & Printers
- Event Logging & Tracking
- Validation at Each Stage
- Error Prevention & Data Integrity
Integration of robotics with storage management
Responsible for performing the task of handling boxes with samples to and from storage area. Robot offers a REST API for communication. Additionally, this integration requires us to implement specific REST API interfaces to enable bidirectional communication.
Why is custom integration software necessary?
Hardware Flexibility– Works with any printer, scanner, or controller
ERP/MES Compatibility – Adapts to various enterprise systems
Regulatory Compliance – Ensures correct reporting to authorities
Scalability – Can be deployed in multiple factories, regardless of their setups
Optimized control over devices and lines.
Centralized storage and tracking of serial numbers.
Prevents counterfeit products and ensures traceability.
Services
Programming languages
- C#, SQL, JavaScript, Java, Python, NET, WPF
Tools
- Team City
- SVN
Test and requirement management
- Factory Acceptance Testing
- Site Acceptance Testing
- Individually defined based on project
Platforms
- Windows, Linux
Protocols
- DDS, OPC, web services, Modbus... all protocols for serial production and production devices in factories
Standards
- GSM, and many other standards related to packaging and track and trace (product labeling)
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Key benefits
Software partner with strong domain know-how
Having a software partner that has complete know-how and software engineering capabilities for timely, reliable & cost-efficient industrial vertical integration.
Experience
Experience in various types of production (pharmaceutical, food, refineries, food and beverage, automotive – assembly line of electronic devices).
Regulatory compliance
Compliance with industry regulations and standards.
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